Plate and frame filter presses
Fully automatic and efficientFilter PressesWith machine-electricity-liquid integration design, PLC programme control, equipped with flap liquid receiving device to collect filter cloth capillary water and filter cloth cleaning water, equipped with filter cloth automatic cleaning system, washing and brushing the filter cloth without dead angle, equipped with sludge cake collecting device and sludge conveying equipment, the system integration control, high degree of automation, convenient operation, safe and reliable; the working filtration pressure can be up to 1.6MPa, and the pressure of the press can be up to 2.5MPa.
Working Principle of Plate and Frame Filter Press
Plate and frame filter pressUsed for solid and liquid separation. Compared with other solid-liquid separation equipment, the filter cake filtered by the filter press has higher solid content and excellent separation effect. The basic principle of solid-liquid separation is: the mixed liquid flows through the filter medium (filter cloth), the solids stay on the filter cloth and gradually accumulate on the filter cloth to form a filter cake. The filtrate portion, on the other hand, penetrates the filter cloth and becomes a clear liquid free of solids. As the filtration process proceeds, filter cake filtration begins, the thickness of the mud cake gradually increases, and the filtration resistance increases. The longer the filtration time, the higher the separation efficiency. The specially designed filter cloth can retain particles with a particle size of less than 1μm. In addition to the excellent separation effect and the high solids content of the sludge cake, the filter press offers a further separation process: the filtration process can be combined with an effective washing of the filtered sludge cake at the same time. Valuable substances can thus be recovered and a high purity filter cake can be obtained.
Advantages of plate and frame filter press
1, reinforced polypropylene filter plate is moulded by patented technology, high strength, light weight, corrosion resistance, acid and alkali resistance, non-toxic and tasteless;
2、Using jack pressure, mechanical locking, reasonable structure, convenient operation and maintenance;
3, the big filtering pressure is 0.6MPa, suitable for filtering materials with less solid content and easy to filter;
4、The frame adopts all-steel welded parts, stable mechanical performance, small model, beautiful shape.
5、Simple operation, safety, labour-saving, operation through the buttons on the control board, to achieve continuous action, which is equipped with a variety of safety devices to ensure the safety of the operator.
Plate and frame filter press industry applications
1. Chemical
Dyestuffs, pigments, caustic soda, chlorine marmalade, silica, saponin, graphite, bleaching powder, lite powder, phosphor, insurance powder, chloric acid powder, copper sulphate, manganese sulphate, ferrous sulphate, ferric hydroxide, water purifying agent (aluminium sulphate, polymerised aluminium chloride, alkaline aluminium chloride), and so on.
2. Medicine
Antibiotics (gentamycin, erythromycin, spiramycin, wellbutrin, madecassic, tetracycline, safranin, oxytetracycline), calcium phytate, herbal medicines, inositol, growth derived yarns, organophosphorus, saccharomyces cerevisiae etc.
3. Food
Yellow wine, white wine, fruit juices, beverages, beer, yeast, citric acid, vegetable proteins, vegetable molassesin, glucose, maltose, starch sugar, starch, rice flour, corn syrup, gum, carrageenan, monosodium glutamate, spices, sauce liquids, oral liquids, soya milk and seaweeds, anandamide tablets, benadryl tablets, and so on.
4. Metallurgy
Gold ore, silver ore, copper ore, iron ore, zinc ore, rare earth and other powder beneficiation.
5. Oil refining
White oil, fragrance oil, light oil, glycerin, mechanical oil, vegetable oil, etc.
6. Pottery clay
Kaolin, bentonite, activated clay, china clay, electronic ceramic clay, etc.
7. Sewage treatment
Chemical wastewater, smelting wastewater, electroplating wastewater, electrolysis wastewater, leather wastewater, printing and dyeing wastewater, brewing wastewater, pharmaceutical wastewater, environmental wastewater, papermaking wastewater.
8、Coal beneficiation industry, tailing coal treatment, coking coal and so on.
Technical parameters
| XAMYZG10-500/8001500-U Key performance/technical parameters: |
| Working filtration pressure | 0.6-0.8MPa |
| Maximum filtration pressure | 25MPa |
| Compacting working pressure | 16-20MPa |
| Filter plate acid and alkali resistance | 2＜PH＜12 |
| Temperature resistance of filter plate | 0-70°C |
| valid itinerary | 400mm/400mm/600mm/8000mm |
| Diaphragm Pressure | 0.8-1.2MPa (press pressure up to 1.6 or 2.0MPa can be designed according to customer requirements) |
| Area/Filter Plate | filter plate | capacity | power (output) | weights |
| mm | lump (of earth) | m3 | kw | kg |
| XAM10/800-U | 5 | 0.15 | 4 | 2400 |
| XAM20/800-U | 9 | 0.3 | 4 | 2750 |
| XAM30/800-U | 14 | 0.45 | 4 | 3100 |
| XAM40/800-U | 19 | 0.6 | 4 | 3500 |
| XAM48/800-U | 23 | 0.72 | 4 | 3800 |
| XAM50/800-U | 24 | 0.75 | 4 | 3900 |
| XAM60/800-U | 29 | 0.9 | 4 | 4250 |
| XAM30/1000-U | 9 | 0.45 | 4 | 4250 |
| XAM40/1000-U | 12 | 0.6 | 4 | 4500 |
| XAM50/1000-U | 15 | 0.75 | 4 | 4800 |
| XAM60/1000-U | 18 | 0.9 | 4 | 5200 |
| XAM70/1000-U | 21 | 1.05 | 4 | 5500 |
| XAM80/1000-U | 24 | 1.2 | 4 | 5800 |
| XAM100/1000-U | 30 | 1.5 | 4 | 6400 |
| XAM110/1000-U | 33 | 1.65 | 4 | 6700 |
| XAM120/1000-U | 36 | 1.8 | 4 | 6900 |
| XAM80/1250-U | 15 | 1.2 | 7.5 | 7300 |
| XAM100/1250-U | 19 | 1.5 | 7.5 | 7800 |
| XAM120/1250-U | 23 | 1.8 | 7.5 | 8300 |
| XAM140/1250-U | 26 | 2.1 | 7.5 | 8700 |
| XAM150/1250-U | 28 | 2.25 | 7.5 | 9100 |
| XAM160/1250-U | 30 | 2.4 | 7.5 | 9500 |
| XAM180/1250-U | 34 | 2.7 | 7.5 | 10300 |
| XAM200/1250-U | 38 | 3 | 7.5 | 11100 |
| XAM220/1250-U | 41 | 3.3 | 7.5 | 11800 |
| XAM200/1500-U | 26 | 3 | 11.5 | 21100 |
| XAM220/1500-U | 29 | 3.3 | 11.5 | 22000 |
| XAM250/1500-U | 32 | 3.75 | 11.5 | 23200 |
| XAM280/1500-U | 36 | 4.2 | 11.5 | 24500 |
| XAM300/1500-U | 38 | 4.5 | 11.5 | 25300 |
| XAM320/1500-U | 41 | 4.8 | 11.5 | 26500 |
| XAM340/1500-U | 44 | 5.1 | 11.5 | 27500 |
| XAM350/1500-U | 45 | 5.3 | 11.5 | 27800 |
| XAM400/1500-U | 51 | 6 | 11.5 | 29500 |
| XAM450/1500-U | 58 | 6.75 | 11.5 | 31200 |
| XAM500/1500-U | 64 | 7.5 | 11.5 | 33200 |
| Remarks: | The final explanation of this product belongs to su-ton and is subject to change without prior notice.
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| Sales Calls: | TEL:18118100011 |
To learn more about our products, please contact our engineers: 188-517-18-517 for your customised solutions.
Contact Us
Sales:181-181-000-11
Selection:188-517-18-517
Mailbox:suton@su-ton.com
What are your main products?
Various industrial filter presses include manual, mechanical, hydraulic, programme-controlled automatic, high-pressure diaphragm, automatic flushing, automatic plate vibration and other series, plate and frame filter presses, chamber filter presses, vertical filter presses, belt filter presses and stacked-screw filter presses of more than 200 models.
What are the applications of your products?
Municipal sewage, industrial wastewater, chlor-alkali chemical industry, metallurgy, printing and dyeing, ceramics, food, medicine, iron and steel, mining, petroleum and coal, fine chemical industry, environmental protection and other industries waste liquid treatment, solid-liquid separation and recycling of raw materials in the production process, solid-liquid separation in a number of fields in the leading position.
Can you guys help me choose a model?
Of course! Our engineers need the temperature and viscosity of the material in the state of filtration, physical and chemical properties, processing capacity per unit of time, moisture content of the cake, solid content in the filtrate and so on. Selection of the model according to the placement space. The choice of model size (filter area and chamber volume) is mainly determined by analogy and laboratory tests.
Why is it so slow to quote a price?
Because the filter press belongs to non-standard customisation, there are many models, and the price range is also very large. Even if the same model, the material used and the configuration is not the same, the price difference is also very large, to the most common filter press control parts - PLC, for example, the price of a first-line brand PLC is several times the price of ordinary PLC. Therefore, we need to determine the relevant information, and ultimately give you an accurate price. Under normal circumstances, if you provide more comprehensive information, you can quote within 15 minutes.
What information should I provide when I need a quote?
Normally, if you want to get an accurate quotation, you are recommended to provide us with this information: 1. The type of sludge to be filtered: is it physical sludge, or biochemical sludge? Conventional filter presses are available for physical sludge, while belt and stacked-screw filter presses are required for biochemical sludge, especially sludge containing oil or viscous sludge.?
2, the water content of sludge after filtering: chamber filter press, plate and frame filter press, diaphragm filter press after filtering sludge with low water content, stacked-screw filter press after filtering sludge with slightly higher water content, belt filter press with the highest.?
3, sludge treatment of continuous or intermittent: chamber filter press, plate and frame filter press, diaphragm filter press filter press can only be used in an intermittent way to deal with sludge, belt filter press and stacked-screw filter press can be a continuous treatment of sludge, high processing efficiency.?
4, sludge treatment to meet the floor space requirements: If the customer has a floor space limit, then you can choose vertical filter press, but it will cause the increase of this, if there is no floor space limit, then you can choose other ways.
5, the different forms of filter presses on the feed pump requirements: chamber filter press, plate and frame filter press, diaphragm filter press filtration mode because of the use of intermittent, it is recommended to use diaphragm sludge pumps, while if the belt filter press and stacked screw filter press is recommended to use the sludge screw pumps, you can also use diaphragm sludge pumps.
6, the choice of filter cloth: filter cloth to be selected according to the type of sludge, the regular situation according to our selection book, special circumstances to be selected after a small pilot device test.?
7. Site installation conditions (horizontal or vertical installation) and other information.
It's okay if you don't know much about it, our sales managers will assist you in determining that.
Do you have any of your filter presses in stock?
Filter press models and configurations are particularly many, belonging to customised products, we need to select the filter press according to the data you provide to filter the area of the filter, the volume of the chamber, the inlet and outlet of the liquid, the PH value and installation conditions and other working conditions for the selection of filter presses, and to determine the model of the filter press and the configuration of the filter press before delivery to the workshop to place an order for production.
What is your typical lead time?
Depending on the size of the filter press and the specifics of the project, lead times are typically between 30-45 days.
Filter press selection must know:
1. What is the total amount processed in a day (24 hours)?
2. How many hours of work are required in a day (24 hours)?
3. What is the solids content of the sludge sludge at the feed port?
4. The nature of the material (e.g. sludge, calcium carbide sludge, etc.)? Is it organic, biochemical, etc.?
Please contact our sales team for details.
Plate and frame chamber diaphragm filter presses
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